Hundreds of different welding methods are used to fulfil many purposes. Today welding is the most commonly used practice to join various metals and make huge machinery. Well, do you want to know about a welding procedure that is incorporated with aesthetics? Stack of dimes welding it is. Yes, you heard that right. At first glance, you will feel like a stack of dimes of metal puddles lying on each other. Overall it gives an alluring look.
We can say that this welding procedure provides a two-way benefit; number one is that it is used to join two metals and then give an aesthetic look as well. Well, do you have any idea about the exact procedure for a stack of dimes weld? If you are a beginner welder, then this term must be new for you because you need to be a pro to undergo this procedure. Well, let’s talk about it in a bit more detail.
What dimes in welding actually are?
Dimes in the stack of dimes weld are actually hardened puddles of metal and filler. These dimes are specifically created to join two metal surfaces to one another. But remember, this procedure is not robust or practical, so don’t use it if you expect something strong and long-lasting. Also, the metal puddles are not entirely attached to the metal, so there are chances of corrosion.
This is the reason that welders commonly use this technique to give mechanical and aesthetic finishing to normal welds. Remember, you need a fair amount of expertise to undergo this technique.
What is the technique of stack of dimes welding?
A smooth flowy mixture of metal and filler is placed on metal to flow, and then a rod is placed right between them. This rod can be for TIG or MIG welding. Each time you place the rod in a puddle, a dime-like solidified structure will form. Overall, the final product will give a finished look, and you will feel like pretty stack dimes are flowing.
A Step-by-Step Approach to Stack Dimes Welding
If you want to gain expertise in this welding technique, then read these steps carefully and keep them in mind while undergoing the actual procedure. It is a step-by-step guide for stacking dimes in welding.
Step 1: First of all, you need to clean the metal surface thoroughly and make sure that there are no traces of mill scale or grease left behind. We do so that the metal puddle gets room to flow smoothly.
Step 2: Now is the time to choose the base welding procedure. It will be either TIG or MIG welding. We will talk about each procedure separately.
Is it possible to stack dimes with MIG Welding?
Yes, you can stack dimes using TIG and MIG welding both.
MIG welding includes the use of an electrode that is fed into an extremely hot arc. This arc melts the electrode to form a puddle on the metal surface. In turn, it will give a caterpillar-shaped welding bead. Remember that this will not provide the exact round shape of dimes, but the similar technique and outcome make them stand in the same queue.
Usually, MIG welding gives an uglier look to metals, so customers get off upon seeing it. Upon this, welders thought, why not give MIG welding rather than a stack of dimes weld? By doing so, both purposes are achieved, i.e., mechanical and aesthetic.
Remember that MIG welding is as strong and corrosion-resistant as TIG welding.
Advantages of Stack of Dimes to Welders
Most of the advantages of the stack of dimes welding lie on the aesthetic side rather than the mechanical side. The benefit you will get with a stack of dimes is that it will give a finished and alluring effect to the ugly-looking welds.
If you mistakenly made a dime on a weld, you can convert it by stacking dimes.
The best filler rods used for stacking dimes are silicone bronze rods. Don’t go for too thin or too thick rods. An optimum rod will give more alluring dimes.
Also, you can convert TIG or MIG welding into a stack of dimes weld and get even more robust and practical results out of it.
Tips to get the best results out of the stack of dimes
Read out loud and understand what we are trying to say because by keeping these tips in mind, you can ultimately get mind-blowing results with stacking dimes.
- Clean the surface clearly, and don’t forget to cut the sharp corners. Using a lacquer or thinner can do miracles.
- Make sure that there are no gaps between the welds. This can be achieved by adding more filler into the spaces.
- Keep amperage and current in control, and use the thumb rule to figure out the ideal amperage for the welds.
- Take expert advice, and then buy the right filler rod for your project. The rod size should be optimum; don’t go too thin or too thick.
- Place the tip of the rod into the puddle accurately. And make sure that the size of the dimes is the same. This is the only way to get a smooth stack of dimes.
- Following these steps means you are all set to become a welding expert.
Safety Precautions For a Stack of Dimes Weld
No matter what welding procedure you perform, safety should be your priority. So make sure to follow all of the safety rules set for welding. Here we will tell you about some safety rules for stacking dimes.
- Make sure you are welding at a safe location with no hazards.
- Always cover your face and eyes adequately. Using a face shield and glasses is recommended.
- Maintain the welding equipment to stay safe from all calamities.
- Keep main power supply under notice
- Choose the right size for the MIG and TIG rods.
- Don’t compromise on the proper cleaning of the metal before welding.
Frequently Asked Questions
1. What is the main rule for welding?
Welding rule: Weld metal is always in a liquid form and makes its way flowing. Always keep the weaves on a level; otherwise, the metal will sag.
2. What are the common health hazards of welding?
Suppose proper preventive measures are not taken while welding, then there are chances that you may have to face severe consequences. Here are some of the health risks associated with welding.
- Respiratory irritation
- Metal fever due to constant inhalation of fumes
- Skin cancer
- Lung cancer
- Eye irritation is also a common risk
- Electric shocks
- Skin damage
- Fires and explosions
- Injuries to limbs, fingers and toes.
3. What is PPE for welding that you should buy as a welder?
Personal protective equipment is a must-buy no matter what technical activity you are about to perform. The same is the case with welding. Before you start welding, buy the below-mentioned PPE because it will keep you safe from all of the health hazards and risks.
- Welding beanies or glasses
- Welding helmet
- Face shield
- Keep an oxygen cylinder in your workshop; if you ever feel suffocated, this can significantly help.
- Gloves for welding
- Welding dungarees
Let’s end this debate on the point that if you just want to stack dimes in welding to write something on a metal or to give a finished look to previously welded joints, then it is a great idea to opt for it. But if you want to weld metal and expect long-lasting effects, then going for MIG welding and converting it into a stack of dimes will act as a life savior.
So, give these two-in-one perks to your clients and get rewards in turn.